Kalix® HPPA

Strength, aesthetics and improved processing

Kalix® HPPA (high-performance polyamide) is designed for structural components used in smart mobile electronic devices. They provide high strength, rigidity and a high-quality surface finish along with improved processing.

Kalix® HPPA products are highly glass-filled compounds that can replace metal in structural mobile electronic components where strength, rigidity and aesthetics are important such as housings, covers, chassis and frames.

Different base resins are used to tailor performance and processing requirements. Processing improvements include lower warpage, reduced shrinkage, and low to no flash.

Bio-sourced and halogen-free flame retardant grades are available.

KALIX® HPPA BASE RESINS
Kalix® HPPABase Resin*Key Characteristics
9000 SeriesPARAGeneral purpose
2000 SeriesPA 6, 10High impact resistance, bio-sourced
5000 SeriesMXD6, variantHalogen-free flame retardant, low warpage

* PA = polyamide; PPA = polyphthalamide; MXD = meta-xylylene diamine; PARA = polyarylamide

Grades

Kalix® 9000 Series
GradeDescription
995050% glass fiber, general purpose
9945 HFFR45% glass fiber, halogen-free flame retardant

Kalix® 2000 Series, Bio-sourced
GradeDescription
295555% glass fiber, high impact, lower warpage than 2855
285555% glass fiber, high impact, higher strength, stiffness and ductility than 2955

Kalix® 5000 Series
GradeDescription
5950 HFFR50% glass fiber, halogen-free flame retardant, low warpage

Mechanical Properties

Tensile Strength vs. Tensile Modulus
ISO 527 test method

Kalix_tensile-strength-modulus 

Unnotched Izod Impact vs. Tensile Elongation at Break
ISO 180 & ISO 527 test methods

Kalix_izod-impact

Flame Retardant

Flammability Ratings
GradeUL94 Rating
Kalix® 9950HB at 0.6mm, all colors
Kalix® 9945 HFFRV0 at 0.4mm, all colors
Kalix® 5950V0 at 0.4mm, all colors, 5VA at 1.5 mm, all colors

Aesthetics

Surface Appearance

Surface appearances vary in the level of gloss and surface roughness. Kalix® 5950 HFFR has the highest gloss and lowest surface roughness, giving it the best surface appearance overall.

Surface Appearance
ISO 1997 & ISO 2813 test methods (injection mold temperature, 120°C)

Kalix_surface-appearance

Color Matching

Kalix® HPPA products can be matched to a wide color spectrum, including light and bright colors. They can also be painted with coatings commonly used in the mobile electronic device industry

Processing

Depending on the grade, Kalix® HPPA materials provide lower warpage, reduced shrinkage, and low to no flash. These improvements result in tighter dimensional tolerances and more cost-effective manufacturing due to fewer secondary operations such as deflashing.


Processing Guidelines
 Mold Temperature
°C (°F)
Melt Temperature
°C (°F)
Kalix® 9000 series80-120 (176-248)280-310 (536-590)
Kalix® 2000 series80-120 (176-248)270-300 (518-572)
Kalix® 5000 series115-130 (239-266)270-300 (518-572)

Flash Measurements
Solvay internal test methods

Kalix_flash-measurements


Shrinkage
Solvay internal test methods

Kalix_shrinkage

Moisture Absorption

ISO 62 test method, in water after 24 hours at 23°C

Kalix_moisture-absorption

Bio-Sourced Polymers

Kalix® 2000 products contain monomers from the sebacic acid chain derived from non-food competing and GMO-free (genetically modified organism) castor oil. Their renewable content is calculated according to ASTM D6866 test method for determining bio-based carbon content.

Product SeriesBio-Based Content*Base Resin
Kalix® 2000 base resin61%PA 6, 10
Kalix® 295527%**
Kalix® 285527%**

* As determined according to ASTM D6866.
** Bio-content corrected for glass fiber loading.

Applications

Kalix-Applications